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General Information
Service Bulletin Page 1 of 19 Bulletin No. GLZ201600071
* Subject: Repair guide for LED Array * Bulletin Registration Date: 2016.03.04
* Effective from Date: 2016.03.04 ~
• Applicable for models
From 2014 to 2015 models See Excel Attachement
* Applicable
Serial Number: Form 2014 year to 2015 year
Applicable in warranty:
Applicable only with symptoms below:
YES
YES
NO
Also applicable outside of warranty:
YES
NO
NO
Applicable with every repair:
YES
NO
Technical information * 1) Symptoms / Customer Complaint - Hot spot / No Backlight /Abnormal Display / Dark Screen/ Faulty Display / Others * 2) Problem / Cause
- Weak Backlight LED LENS adhesive - Electrical stress has caused an LED Package to fail. * 3) Solution: (Short explanation of the solution) - Replace Backlights with new LED Arrays.
Service Bulletin Page 2 of 19 Bulletin No. GLZ201600071
Details
Backlights
On
Bright Point
No
1st, Check the backlight On/Off -This guide is for backlight off or backlight Bright point 2nd, Check the backlight Bright point when Backlight is on
Off Yes Check Module P/N and name
3rd, Check the Module Name & P/N on Module Label -The LED Array varies from Module Name & P/N beginning on page 3. * Please see the next page about how to order the new LED Array.
Check LED Bar
Other Defect
4th, Check the arrangement of LED Bar -Check to see if the type & P/N looks correct beginning on page 9. 5th, Replace the LED Array -Replace the new part carefully
Replace LED Array
Attachment. How to order the new LED Array 1. Check the Label on back side of module
Service Bulletin Page 3 of 19 Bulletin No. GLZ201600071
2. Check the Module Name & P/N
Example Name: HC600DUF-VHHS2, P/N: EAJ62570501
3. Match the LED Array P/N with Panel P/N table. Or use the Excel file attachement. - Refer to pages (4 ~ 7).
[Working Methods] When different LED Bar Connector Type
Service Bulletin Page 4 of 19 Bulletin No. GLZ201600071
When the connector is a different LED bar connector, use direct soldering working guide below. 4-1. If both open, you can soldering this way.
1. New LED Bar connector is a different type
3. Tester use pattern check. Test between (-) (+) to connector.
(-) Lead and (+) Lead open 4-2. If not open, you can soldering this way. 2. Cutting off the cable for connector. Check continuity between Test points (-) and (+) to connector leads.
Pay attention to which wire goes to (+) and (-). (-) Lead not open (+) Lead open After Cutting off the cable strip each wire about 1/8 inch. Pre-Tint the wires before soldering. Solder paste will help considerably.
Be sure Test Points (-) and (+) are clean before soldering. Avoid excessive solder.
Attachment. Configuration of Module LED Array Model Name
Attachment. Arrangement for each inch (32”) 1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 3 bar/set) - LED Array Size (A & B): 590.00 x 15.00 x 9.89 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 6 LEDs ea/bar-2 bar/Set - (B) Type: 6 LEDs ea/bar-1 bar/Set (Total 18 LEDs)
2. Arrangement
Array A
Array B
Array A
Refer to marked letter on LED Circuit Board
Service Bulletin Page 9 of 19 Bulletin No. GLZ201600071
Attachment. Arrangement for each inch (39”)
Service Bulletin Page 10 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 8 bar/set) - LED Array Size (A): 403.00 x 15.00 x 9.89 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 401.00 x 15.00 x 9.89 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 4 LEDs ea/bar-4 bar/Set - (B) Type: 4 LEDs ea/bar-4 bar/Set (Total 32 LEDs) 2. Arrangement
Array A
Array B
Refer to marked letter on LED Circuit Board
Attachment. Arrangement for each inch (42”)
Service Bulletin Page 11 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 8 bar/set) - LED Array Size (A): 400.20 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 425.20 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 4 LEDs ea/bar-4 bar/Set - (B) Type: 4 LEDs ea/bar-4 bar/Set (Total 32 LEDs) 2. Arrangement
Array A
Array B
Array A
Array B
Array A
Array B
Array A
Array B
Refer to marked letter on LED Circuit Board
Attachment. Arrangement for each inch (47”)
Service Bulletin Page 12 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 8 bar/set) - LED Array Size (A): 537.00 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 440.00 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 5 LEDs ea/bar-4 bar/Set - (B) Type: 4 LEDs ea/bar-4 bar/Set (Total 36 LEDs) 2. Arrangement
Array A
Array B
Array B
Array A
Array A
Array B
Array B
Array A
Refer to marked letter on LED Circuit Board
Wire Connector Ass'y Marking
Attachment. Arrangement for each inch (49”)
Service Bulletin Page 13 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 10 bar/set) - LED Array Size (A): 457.00 x 15.00 x 9.89 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 567.00 x 15.00 x 9.89 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 4 LEDs ea/bar-5 bar/Set - (B) Type: 5 LEDs ea/bar-5 bar/Set (Total 45 LEDs) 2. Arrangement
Array A
Array B
Array B
Array A
Array A
Array B
Array B
Array A
Array A
Array B
Refer to marked letter on LED Circuit Board
Wire Connector Ass'y Marking
Attachment. Arrangement for each inch (50”)
Service Bulletin Page 14 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 10 bar/set) - LED Array Size (A): 458.00 x 15.00 x 9.34 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 568.00 x 15.00 x 9.34 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 4 LEDs ea/bar-5 bar/Set - (B) Type: 5 LEDs ea/bar-5 bar/Set (Total 45 LEDs) 2. Arrangement
Array A
Array B
Array B
Array A
Array A
Array B
Array B
Array A
Array A
Array B
Refer to marked letter on LED Circuit Board
Wire Connector Ass'y Marking
Attachment. Arrangement for each inch (55”)
Service Bulletin Page 15 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 10 bar/set) - LED Array Size (A): 549.00 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 606.00 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 5 LEDs ea/bar-5 bar/Set - (B) Type: 6 LEDs ea/bar-5 bar/Set (Total 55 LEDs) 2. Arrangement
Array A
Array B
Array B
Array A
Array A
Array B
Array B
Array A
Array A
Array B
Refer to marked letter on LED Circuit Board
Wire Connector Ass'y Marking
Attachment. Arrangement for each inch (60”)
Service Bulletin Page 16 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 12 bar/1set) - LED Array Size (A): 650.00 x 15.00 x 9.85 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 594.00 x 15.00 x 9.85 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 6 LEDs ea/bar-6 bar/Set - (B) Type: 5 LEDs ea/bar-6 bar/Set (Total 66 LEDs) 2. Arrangement
Array A
Array B
Array B
Array A
Array A
Array B
Array B
Array A
Array A
Array B
Array B
Array A
Refer to marked letter on LED Circuit Board
Attachment. Arrangement for each inch (65”)
Service Bulletin Page 17 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 24 bar/1set) - LED Array Size (A): 345.00 x 15.00 x 9.34 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 581.00 x 15.00 x 9.34 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (C): 445.85 x 15.00 x 9.34 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 3 LEDs ea/bar-8 bar/Set - (B) Type: 5 LEDs ea/bar-8 bar/Set - (C) Type: 4 LEDs ea/bar-8 bar/Set (Total 96 LEDs) 2. Arrangement
Array A
Array B
Array C
Array C
Array B
Array A
Array A
Array B
Array C
Array C
Array B
Array A
Array A
Array B
Array C
Array C
Array B
Array A
Array A
Array B
Array C
Array C
Array B
Array A
Refer to marked letter on LED Circuit Board
Attachment. Arrangement for each inch (70”)
Service Bulletin Page 18 of 19 Bulletin No. GLZ201600071
1. Feature - White Color LED Array - Top view type LED Array on CEM3 PCB (Type: 24 bar/1set) - LED Array Size (A): 581.00 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (B): 373.60 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - LED Array Size (C): 535.80 x 15.00 x 9.84 (Unit: mm) [LXW(PCB) X H(LENS)] - (A) Type: 6 LEDs ea/bar-8 bar/Set - (B) Type: 4 LEDs ea/bar-8 bar/Set - (C) Type: 6 LEDs ea/bar-8 bar/Set (Total 128 LEDs) 2. Arrangement
Array A
Array C Array A Array C Array A Array C
Array B
Array C Array A
Array B Array B
Array C Array A
Array B Array B
Array C
Array B
Array A
Array B
Array C
Array B
Array A Array C
Refer to marked letter on LED Circuit Board
Array A
Attachment. Repair guide for LED Array
Service Bulletin Page 19 of 19 Bulletin No. GLZ201600071
This service is for Pickup and Delivery Service Only Repair Flow
Preparation for replace “LED Array”
Recommendations
LED Array Information
- 32” : LED Type : A / B (2bar/1bar)
01
Separate the board (Main/Power/T-CON)
02
Disassemble the module
- 49”,50”,55” : LED Type : A / B/ C (each 8bar)
03
Detach the LED Bar from BLU
Environment
04
Attach the new LED Bar on BLU
05
Assemble the module
06
Assemble the board (Main/Power/T-CON)
07
Clean up the module
- 39”,42”,47” : LED Type : A / B (each 4bar) - 49”,50”,55” : LED Type : A / B (each 5bar) - 60” : LED Type : A / B (each 6bar)
① Room with less dust ② Work place approximatly 15'x15' Flat, soft area to lay panel and sheets. Tool ① Gloves, Apron, Oversleeve ② Compressor for module * If needed, purchase locally. Be sure to obtain a moisture trap.